Making of Sivakasi crackers, how do they do it
People love firing crackers, undoubtedly all age group persons like the different style of fireworks.
But let me ask something to you guys, Have you ever wondered how firecrackers are manufactured and then what is the secret behind the sound when they get burst?
It provides immense joy to hear the sound of crackers even though some types of fireworks frightens you, but according to me the first joy of happiness begins when seeing your favorite crackers while opening them when they are delivered to you.
Behind the fun and entertainment, there are precisely formed chemicals and fuels used in crackers. Some sound effects developed when firing crackers are produced due to some mix of chemicals and other relatives.
Firecrackers are made for producing loud noise from explosion or combustion, this loudest noise has been produced by the rapid releasing of energy into the air.
Commonly the firecrackers are made by rolling paper or flash paper into tubes and are then filled with gunpowder. So what are these gunpowder made of? It is the mixture of potassium nitrate, charcoal and sulfur, each component works for the following,
1. Potassium nitrate supplies oxygen for the reaction
2. Charcoal serves as the source of Carbon
3. Sulfur acts as a fuel lower temperature and provides required temperature for ignition
The Manufacturing Process
While talking about the manufacturing of crackers, one cannot simply neglect Sivakasicrackers online as they are considered to be the cracker’s hub in India. In the line, you should know about the manufacturing process and also the making stars in detail so here you go.
Making the stars
1. The ingredients are arrived from chemical companies and stored in barrels, by using the brass screen the chemicals are being mixed and then shifted to the large sheet where the chemical is gently mixed by hands. Most of the times the powder are mixed inside the rotating drum and then processed carefully to avoid heat which may be caused by friction or trapping.
2. The mixed chemicals are then shifted to the cutting room, now the right quantity of water is added to the mixture to form the soft dough. By using paper-lined wooden molds, the powder dough then gets shaped like a loaf of bread.
3. After molding, the powder is to be shifted to the workbench and sprinkled with black powder. The loaves are cut into various dimensions of the dice, the black powder sticks to the wet dice and gets burnt when the firework is ignited. The dices are then transferred to the paper covered screens for the purpose of drying.
4. The dried dices are considered as stars, which will be then moved to cardboard containers. A large container is capable of holding about 900 stars, the black powder inside the hollow tube is poured once the container is full. The powder fills the space in the stars and a paper cap is placed on the filled container called “break”.
5. The paper cap is wrapped with the heavy string, then its cut and tied once the break is completely covered.
6. The wrapped breaks are moved to pasting room. A heavy paste-soaked paper is used to wrap the break, after pasting process; the paper is allowed to dry for about two days.
7. The dry breaks are moved to finishing room, where the breaks are labeled.
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